Manufacturing & Logistics
Unolabs builds the high-fidelity digital twins and operational lakehouses required for autonomous manufacturing. We connect plant, MES, ERP, and sensor data into a single engineering system that optimises OEE, asset health, and supplier risk in real-time.
For discrete manufacturing leaders, automotive components, industrial products, and global logistics networks.
Engineering specialised data zones and autonomous processing layers for Manufacturing & Logistics leaders.
You know your OEE. You don't trust the number.
Every plant computes availability, performance, and quality a little differently, so the corporate OEE roll-up starts an argument instead of a decision. Unplanned downtime is costed per hour, yet the MES, the historian, and SAP each tell a different story about the same stoppage — and tier-2 supplier exposure never makes it into the view at all. We build the ISA-95-aligned contextualisation layer that makes one number stand.
Architectural Bottlenecks Hindering Manufacturing & Logistics Transformation
Systemic OT/IT Fragmentation: Plant-floor MES, IoT, and ERP data sit in disconnected silos with inconsistent grains and no shared ISA-95 context hierarchy, preventing real-time operational visibility.
Disconnected Value Chains: Operations teams cannot trace asset health, unplanned downtime cost per hour, and tier-2 supplier exposure in a single engineering view.
Governance Gaps in Telemetry: Sensor-driven predictive maintenance and OEE programmes fail when high-frequency telemetry data is not governed and contextualised.
Relevant patterns from industry work
Each pattern represents a validated technical outcome delivered for global enterprise clients.
Digital Twin for Scope 3 Traceability
Developed a verifiable sustainability twin for a major manufacturer, tracking real-time Scope 3 emissions across 500+ suppliers to meet 2026 ESG compliance mandates.
Agentic Predictive Maintenance
Implemented autonomous agents that diagnose asset faults and trigger work orders in SAP without human intervention, achieving a 15% increase in OEE for an automotive plant.
Read Technical ProofConnected Vehicle Data Platform
Modernised a global automotive leader's data foundation with a multi-domain platform and golden records, powering real-time connected vehicle analytics.
Read Technical ProofManufacturing & Logistics Operational Flow
ERP, MES, WMS, IoT, suppliers
Production, inventory, shipment, quality, asset, supplier, and sensor events enter from plant and logistics systems.
Operational lakehouse
Events are standardised by asset, plant, product, order, supplier, location, and time with quality and lineage controls.
OEE, risk, maintenance, movement
Operational features power downtime analytics, predictive maintenance, supplier risk, inventory visibility, and logistics exception detection.
Plant, logistics, procurement, finance
Teams receive dashboards, alerts, forecasts, and workflows for throughput, service, and cost decisions.
Diagnostic view of the Manufacturing & Logistics data stack
This blueprint details the specialised processing zones, control points, and delivery channels specific to the Manufacturing & Logistics landscape.
Expert insights for Manufacturing & Logistics
Enterprise migration and production operating model stories.
Industry Transformation Outcomes
Real-Time Operational Visibility
Predictive Maintenance Maturity
Resilient Supply Chain Orchestration
Engineering Manufacturing & Logistics Ecosystems
How our 2026 service catalogue integrates to solve high-growth industry challenges.
Real-Time Streaming & Event Architecture
"Enable sub-second visibility into global logistics movements."
Data Engineering & Integration
"Engineer high-frequency OT/IT integration pipelines for real-time digital twins and plant-floor OEE automation."
Data Architecture
"Decouple monolithic plant-level silos into a domain-driven data mesh for real-time MES integration."
Enterprise Data Platform Engineering
"Architect production-grade industrial lakehouses that consolidate MES, ERP, and IoT signals into a single source of truth."
Enterprise Decision Intelligence & Operational Analytics
"Transition from historical downtime reporting to predictive maintenance and supplier risk intelligence."
DevOps & SRE
"Implement DataOps to ensure 99.9% reliability for your production and asset telemetry pipelines."
Data Visualisation & BI Dashboards
"Design immersive operational cockpits to visualise plant throughput, OEE, and supplier risk in real-time."
Start Your Manufacturing & Logistics Modernisation
We'll review your current architecture, identify immediate bottlenecks, and draft a production-grade roadmap for your autonomous transformation.
"Bring the downtime event your teams still argue about. We'll trace it end to end."